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Home Advantage

Sometimes, being popular has disadvantages. In Montgomery County, MD, the area’s good schools, low unemployment rate and proximity to Washington, D.C. and Baltimore have led to an increased population density. To construct enough housing and commercial properties to support those residents, numerous neighborhoods have been built over existing streams, leading to erosion, minor flooding and property damage.

Fortunately, new solutions are being employed, and permeable interlocking concrete pavement (PICP) is one of them. PICP emerged as a solution after a pilot project identified tactics for creating healthier local landscapes conducted about 10 years ago. In response, the County’s Department of Environmental Protection created RainScapes, a pioneering program focused exclusively on reducing stormwater runoff and improving water quality in affected neighborhoods.

Designed to incentivize and implement projects that reduce stormwater runoff, RainScapes offers technical assistance and advice with a rebate program that pays homeowners and commercial building owners to use PICP among other tools. Other RainScapes techniques include tree planting, conservation landscaping, dry well installation, green roof implementation, rain garden design and cistern installation.

One of the most popular aspects of the program has been permeable pavement because the rebate helps offset the high installation costs. For residential projects, the rebate maximum is $2,500 and commercial or multi-family projects can be eligible for a rebate of up to $10,000. To receive a rebate for permeable pavement for residential properties, a homeowner must hire a Montgomery County certified contractor and convert a minimum of 100 sf (9 m2) of hard surface to PICP.

For commercial, multi-family and institutional properties, a minimum of 300 sf (28 m2) must be converted.

The amount of the rebate is meant to cover the cost difference between traditional pavers and permeable pavers, says Dan Somers, who oversees the RainScapes Rewards Rebates. “This is a way to get homeowners to feel more comfortable with permeable pavers,” he says. “When you remove that cost difference, they’re able to compare the options based on factors other than budget.”

In addition to providing the rebate incentive, Mr. Somers visits the project site, talks with homeowners and explains the programs in detail. Sometimes, a homeowner might take on several projects, like installing a rain garden and planting canopy trees, as well as considering permeable pavers.

Although PICP doesn’t make sense for every property, they’re often chosen for residential projects, Mr. Somers says. “Permeable pavers are modular, with a predictable quality, and we have good data on them for the scale of projects that we’re doing, so they come with many advantages.”

Homeowners in the county consider PICP for a number of reasons, says Ann English, RainScapes Program Manager for Montgomery County. Some want to make the property look nicer, while others might want to reduce runoff because they’ve had runoff problems in the past. Some just want to do something for the environment, she adds.

Training Program

When the RainScapes program started, Montgomery County contacted the Interlocking Concrete Pavement Institute (ICPI) for assistance in creating a successful program that would draw interest from homeowners and contractors. The county’s design manual for the RainScapes program was developed with input from ICPI staff who provided technical review of the material.

In addition to the manual, the County developed a professional training course geared toward contractors who want to learn the nuances of a permeable paving system. The daylong class covers stormwater basics, installation processes, troubleshooting and rebate specifics, so they can be more familiar with the program.

Once they complete the course, contractors are included on the County’s “professionals list,” which can be accessed by homeowners and commercial building owners. The list also includes information on how many rebates contractors have garnered, so those perusing the options can determine level of experience with permeable paver projects and RainScapes rebates.

For homeowners and other building owners, the County offers a series of consumer-friendly manuals on the RainScapes website that give more detail about potential projects and show photos of successful installations. For example, on the permeable pavement page, the Department of Environmental Protection includes a slideshow of permeable paver projects, including “before and after” photos that give a homeowner a sense of what installation might include. The website also contains information on how a homeowner can assess a property to determine the best location for a permeable paver project, and actions that can be taken to maintain it after installation.

Strong Results

With over 40 residential projects completed, Ms. English and Mr. Somers have a sense of the program’s effectiveness, finding that the RainScapes projects show significant success in handling stormwater. Although there’s some pressure from outside sources to include porous concrete or other alternatives in the program, RainScapes remains focused on PICP because of its numerous advantages, says Ms. English.

“They’re easier to clean for homeowners, and we feel very comfortable with a system that includes pavers that must be recognized by the ICPI,” she notes. “There’s an extra level of credibility and support there.”

Local contractor Mike Walters, owner of First Impressions Hardscapes in Sandy Spring, MD, installed permeable pavers on about 30 residential properties as part of the RainScapes program. In total, he’s done close to 300 projects with permeable pavers in the county. He shares Ms. English’s opinion that permeable pavers provide several benefits that would be challenging to replicate with other pervious or porous paving materials.

“The pavers are aesthetically pleasing, but what’s genius is the system below them,” he says. “That’s driving demand, because people are looking for new ways to handle water problems on their property, and using a permeable paver system dramatically cuts down on water runoff.” Mr. Walters installed a permeable paver system on his own driveway and uses the captured rainwater to water his lawn.

As an advocate of better stormwater management, Walters believes the RainScapes program could be a boon for any community, city or county as most have too much stormwater runoff. “The program is awesome, there’s great incentive for people to invest in a greener alternative here, and you’re getting an attractive product at a better cost,” he says. “In this situation, everybody wins.”

Additional Resources

To learn more about the Montgomery County RainScapes program, visit www.montgomerycountymd.gov/DEP/water/rainscapes.html

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Main Page

<div id=”home_features”>
<div id=”f1″ class=”item”><a href=”projects/item/1386.html”><img src=”images/winter2014/Storm_fp.jpg” alt=”A Perfect Storm”/></a>
<h2>A Perfect Storm</h2>
<p>The story of Idaho’s first large-scale permeable surface</p>
</div>
<div id=”f2″ class=”item”>
<h2>Surface Facelift</h2>
<p>Longevity, cost and aesthetic appeal make concrete pavers the best choice for Florida condo parking lot</p>
<a href=”permeables/item/1387.html”><img src=”/images/winter2014/Facelift_fp.jpg” alt=”Surface Facelift” /> </a></div>
<div id=”f3″ class=”item”><a href=”/idea-gallery.html”> <img src=”/images/gallery/Idea_WholeFoods.jpg” alt=”idea gallery” /></a>
<h2>Idea Gallery</h2>
<p>Get inspired to put pavers in every project</p>
</div>
</div>

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Evolutionary Timeline

 

Photo 1 of Z pavers 19 1969

Joseph Peitz imports a paver manufacturing machine from Germany to New Jersey to produce 1 million sf (93,000 m2) of “Z” pavers for Roosevelt Island, NY. The machine leaves New Jersey when the project is built.

Photo 2 Wolf Mueller 1973

KNR Concrete is started by Wolf Mueller in Toronto, later purchased and renamed Unilock.

Photo 3 Massey Coal Terminal 1982

610,000 sf (56,700 m2) of interlocking concrete pavement opens at the Massey Coal Terminal in Newport News, VA. The pavers are subject to high loads from coal storage piles and abrasive loads from steel-tracked bulldozers.

Photo 4 North Bay ON
1983

North Bay, ON, places 150,000 sf (13,900 m2) in downtown streets and sidewalks. This project confirms the ability of concrete pavers to survive harsh winter conditions on municipal streets.

North Bay, Ontario – A Case Study in City Design and Engineering with Interlocking Concrete Pavements

North Bay Twenty Years Later – A Case Study of Proper Design and Construction of Interlocking Concrete Pavement

Photo 5 Dayton street 1985

The first mechanically installed, public street of 11,000 sf (1,000 m2) is constructed with interlocking concrete pavement in a historic district.

Tecumseh Street 20-Year Retrospective

1989

The Concrete Paver Institute (CPI) is formed within NCMA to raise industry identity and provide resources for manufacturers, designers and contractors.

Photo 6 Port of Baltimore 1990

The Port of Baltimore, MD, places 230,000 sf (21,300 m2) of pavers in a wharf area that would eventually grow to 2 million sf (185,800 m2) of pavers.

Port of Baltimore Case Study


The ASCE Journal of Transportation
publishes “Structural Design of Concrete Block Pavements” by Gonzalo Rada, David Smith, John Miller and Dr. Matthew Witczak. This paper demonstrates the application of AASHTO flexible pavement design to interlocking concrete pavements. This approach was initially developed by Dr. Witczak.

CPI hosts a focus group of prominent U.S. and Canadian pavement engineers (including Dr. Witczak) who propose steps for institutionalizing interlocking concrete pavement. Their report provides the framework for the next several decades: develop design guides; test methods, specifications and maintenance guides; do research and demonstration projects; and promote.

Photo 6a Shackel book cover Dr. Brian Shackel, a University of New South Wales, Australia, researcher on interlocking concrete pavements, publishes Design and Construction of Interlocking Concrete Block Pavements through Elsevier (230 pages). The book summarizes his and other’s research from the late 1970s through the 1980s. The book addresses many positive aspects of pavement performance. He later promotes interlocking concrete pavement in North America.
Photo 7 San Antonio San Antonio, TX, places 1 million sf (93,000 m2) of interlocking concrete pavement in streets and sidewalks in its downtown. The pavement is subject to constant bus traffic.

Dallas/Ft. Worth International Airport places 260,000 sf (24,100 m2) of concrete pavers in cross taxiways, saving the airlines over $4 million in delays.

Technical Paper: A Review of Specification Requirements with Respect to Time on the Concrete Blocks Used for Dallas/Ft. Worth International Airport

The first sales school is held for industry product representatives. Over 25 schools are held in the coming years including ones on advanced technical topics.

1991

CPI issues CAD drawings of various concrete paver applications on 3.5 in. floppy disks.

1992

CPI supports bedding sand research by the Royal Military College of Canada. Results provide test methods and acceptance criteria for bedding sands in high traffic/load applications.

Photo 8 book cover CPI issues its first installation training manual, Building Interlocking Concrete Pavements. The manual becomes the blueprint for an installer certification program developed some years later.

Concrete Paver Installer Course Manual – 8th Edition

NASA conducts skid resistance tests on interlocking concrete pavements using a B-737 aircraft tire in Langley, VA (25,000-lb wheel load). Skid resistance is similar to grooved concrete runway pavement. Dentated pavers provide additional structural lateral stability under high wheel loads and hard braking.


1993

The Segmental Concrete Systems Association is formed in Chicago, IL, later renamed the Interlocking Concrete Pavement Institute (ICPI). Sixty-six charter manufacturer, supplier and contractor members fund the upstart group.

Photo 9 first magazine cover 1994

The first issue of Interlocking Concrete Pavement Magazine is mailed to about 7,000 readers and featured 300,000 sf (27,900 m2) in Berth 30 at the Port of Oakland, CA.

Interlocking Concrete Pavement Magazine – Vol. 1, Issue 1

Port of Oakland – the largest block paving project in the western hemisphere

Technical Paper

The first ICPI annual meeting is held in Atlanta, GA.

ICPI logo EC ICPI releases a new logo to convey interlocking.


1995

Interlocking Concrete Pavement Magazine first reports on permeable interlocking concrete pavements (PICP).

1996

ICPI releases Pavespec software for structural design of interlocking concrete pavements that follows AASHTO flexible pavement design methods.

ICPI introduces an installer certification program with a comprehensive student manual, course materials and instructor training. Some 15,000 contractors take the course in the coming years.

1997

The Pennsylvania Transportation Institute studies skid resistance of interlocking concrete pavements demonstrating characteristics similar to conventional pavements.

2000

ICPI releases the first edition of Permeable Interlocking Concrete Pavements – Design Specifications Construction Maintenance. Three more editions are released with the latest fourth edition in 2011.

The ICPI Foundation for Education & Research is created to advance the technical and educational industry subjects with an endowment goal of $5 million.

Photo 10 Port of Oakland 2001

Port of Oakland, CA, pavement construction begins on 5 million sf (464,500 m2) of interlocking concrete pavement on new container terminals at Berths 55-59.

Image of Port of Oakland

Case Study/Article

Technical Paper

Technical Paper


2002-2004

ICPI funds research by the University of Pittsburgh and the Veterans Administration to define interaction between different paver types on wheelchair vibration.

2003

ICPI rolls out www.icpi.org.

2006

ICPI hosts the 8th International Conference on Concrete Block Paving in San Francisco, CA, with over 400 delegates.

ICPI introduces Permeable Design Pro software for PICP hydrologic and structural design.

2007

North Carolina State University completes PICP research that demonstrates positive infiltration performance and pollutant reductions.

The ICPI Foundation funds development of a website resource for landscape architecture students and professors. The site develops into www.paveshare.org.

ICPI launches Hardscape North America, a new trade show for the industry.

2008

ICPI moves offices to Herndon, VA, and transitions to self-management. Staff increases to eight with an annual budget of $3 million.


2009

ICPI rolls out commercial technician and PICP specialist courses.

Photo 11 EPA PICP parking lot The U.S. Environmental Protection Agency completes a permeable pavement parking lot at offices in Edison, NJ. The agency conducts long-term monitoring and maintenance.
Photo 12 ASCE standard cover 2010

The ASCE releases standard 58-10 Structural Design of Interlocking Concrete Pavement for Municipal Streets and Roadways. ICPI offers design software that follows this procedure.

The University of Waterloo completes crosswalk performance research and design guidelines. The University of New Hampshire Stormwater Center monitors PICP for two years on their campus that yields almost 100 percent infiltration of runoff.

2012

ICPI rolls out the Advanced Residential Paver Technician course.

The U.S. Transportation Authorization Act, also known as MAP-21, includes a mandate for technology transfer and research on permeable pavements.

Photo 13 Charles City IA PICP street Like Chicago and its suburbs, Iowa towns use PICP for publicly owned streets and alleys as an integral part of infrastructure redevelopment projects. Green alleys are built in dozens of cities thanks to federal, state and local green infrastructure funding to reduce combined sewer overflows.

CoverArt Interlocking Concrete Pavement Magazine is redesigned and renamed Interlock Design.
2013

The ICPI Foundation funds PICP structural and performance research projects in the U.S. and Canada.

The industry produces about 500 million sf (46.5 million m2) of pavers, slabs and grids, made by approximately 110 companies in the U.S. and Canada.

Supported by federal and state transportation departments, the Local Technical Assistance Program (LTAP) Centers for Technology Transfer (T2) receive information on permeable pavements.

Photo 14 TS 18 cover ICPI completes its 18th Tech Spec technical bulletin on PICP construction. All 18 bulletins covering design, construction and maintenance topics are on www.icpi.org.   
The ICPI Foundation funds the development of product category rules (PCRs) for segmental concrete pavements.

After a five-year hiatus from the recession, ICPI hosts a school (with NCMA) for commercial sales representatives. The school is attended to capacity, indicating an upturn in this market.

Photo 15 New ICPI offices ICPI purchases space for new offices in Chantilly, VA. The new address is 14801 Murdock Street – Suite 230, Chantilly, VA, 20151. Canadian offices continue in Uxbridge, ON.

 

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40 Is the New 20

Interlock Design endeavors to present the best projects and practices for segmental concrete pavement design, construction and maintenance. We feature innovative projects supplied and built by ICPI members across the U.S. and Canada. Unlike some association publications, we generally avoid reporting on ICPI events; our goal is to demonstrate the range of applications and utility of segmental concrete pavements.

This issue furthers our goal. We present two technically and visually beautiful projects in opposite geographies, soils and climates to underscore that interlocking concrete and permeable interlocking concrete pavements work just about anywhere. But this issue also marks a milestone: It is the 80th one. That’s right; this quarterly magazine and ICPI are both celebrating their 20th anniversary this year.

Forty years ago, interlocking concrete pavement entered the North American market. Seeing industry growth in the U.K. and Europe, the new industry here evolved from concrete product manufacturing entrepreneurs. They fostered a departure from nondescript monolithic pavement by using segmental pavement with its unique engineering functions that define beauty.

They introduced a pavement unfamiliar to most designers and project owners, recognizing that the pavement industry is probably one of the most difficult when it comes to readily accepting new products. Paver manufacturers had to overcome the adage of never being the first or last in construction to do anything. This notion didn’t stop the interlocking concrete pavement industry in its early years, thanks to the intrepid efforts of early pioneers.

Perhaps a bigger barrier for market penetration was the entrenched, deeply institutionalized, conventional and, at that time, less expensive monolithic asphalt and concrete pavements. This barrier was due to governments at all levels owning mega-miles of these pavements for almost a century. The interlocking concrete pavement industry responded with projects and studies that addressed the shortcomings of monolithic pavements. As we enter 2014, the industry is in a great position. With today’s higher prices for conventional pavements and demand for reduced stormwater runoff, interlocking and permeable interlocking concrete pavements have found a solid niche among pavement choices.

Concrete paver manufacturing technology was initially imported from Germany to Toronto in the early 1970s and rapidly expanded across Canada and into the U.S. The industry evolved from about 40 million sf (3.7 million m2) in 1984 to over a half a billion sf (46.5 million m2) today. The following presents a timeline highlighting this decades’ long journey with a nod to some of the supporters along the way. The list is by no means all-inclusive of the people, companies and ICPI resources that have helped transform the market.

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A Perfect Storm

Click to enlarge image and view more project photos

During a hard rain in October 2012, Jeff Ward, P.E., raced to the site of a new Whole Foods Market in downtown Boise, ID. The store anchors a 5.8-acre development that has drawn much attention for its visually pleasing design, including a herringbone-patterned, permeable interlocking concrete pavement (PICP) parking lot with sustainable landscaping beds. But aesthetics were not Ward’s focus on that rainy day. Upon arrival, he scanned the lot, looking for signs of standing water and runoff. The stormwater was infiltrating on contact and the site was completely puddle-free.

This was the first chance for Ward, a civil engineer at local design firm CSHQA, to see his permeable lot design perform before opening to the public in November 2012. That rainy day experience was just one of the many firsts associated with the project. The Boise Whole Foods Market store is the first in Idaho. Likewise, the 2.6-acre parking lot, consisting of almost an acre of PICP, is the first large-scale permeable surface project in Boise. The project also marked the first time for many involved to work with PICP.

A change in plans

The Whole Foods Market parking lot is shared with a sustainably-designed Walgreens. Together, this project completes the first phase of River Park Place, a mixed-use development at the edge of Boise’s central business district. But permeable pavement was not in the original plans, says developer Rick Duggan, director of design and construction, and partner at Schlosser Development Corp. (SDC) of Austin, TX. The lot has a high groundwater table, and the company initially explored the more traditional option of draining stormwater runoff to an offsite retention pond, about 200 yards away. But those plans were scrapped when the 2007 recession hit and the project stalled indefinitely.

By the time the project rebooted in 2012, the offsite option was off the table, says Duggan. The city’s MS4 permit was up for renewal, and the U.S. Environmental Protection Agency’s draft promised future restrictions on stormwater discharge to the Boise River. Faced with the need to manage 100 percent of stormwater onsite for all phases of the development, SDC now faced a space problem. “Full detention onsite would have chewed up the parking so badly that we needed to look at alternatives,” Duggan says. “The solution that emerged was a permeable concrete paving system on top of 42- to 48-in. [106- to 122-cm] engineered base of rock and sand.”

The system needed to handle 0.5 in. (1.27 cm) of rain per hour over its 50-year life span, a relatively light load due to Boise’s high-desert climate, but requirements also necessitated that the lot contain a 100-year storm, at a projected one inch (2.5 cm) per hour. With that in mind, project stakeholders needed reassurance about water retention capabilities, possible increased liability and the impact of frequent snowplowing on the paver surface. That’s when the forethought of a local supplier came in handy.

Let it snow

Years earlier, the supplier set the stage for showcasing what PICP could do as a system. He first approached the city’s highway department to answer questions and concerns, and then encouraged area contractors to invest in paver installation equipment and ICPI certification. The supplier also aided the city by initially installing a PICP at the Boise Watershed Environmental Education Center, which created a ready-made demonstration tool.

Duggan and his team found local contractors, ICPI-certified and equipped for PICP installation. They visited the demonstration site at the Boise Watershed Environmental Center and watched a city water truck release a torrent of 10,000 gallons onto the paver installation. “The water just disappeared; didn’t puddle, didn’t run off,” Duggan says of the experience.

Duggan’s team also visited PICP in Truckee, CA, near Lake Tahoe that had weathered five years of heavy snowstorms and snowplowing with no complications. That visit removed any concerns about snowplowing, he says. Another benefit to PICP use is that Boise does not use sand to treat icy downtown streets, which can clog PICP joints, says Ward.

This perfect storm of events and local readiness made the timing right for a large-scale permeable project in Boise, Ward explains. “Nothing of this size had been done before in Boise, and 10 years ago we probably couldn’t have convinced [stakeholders] to do this, but everyone is moving in the direction of sustainable design now.”

Installing the system

With questions and concerns answered, construction started in April 2012. The design plan specified grading to direct runoff from the larger development (currently in a phase-two stage) to the parking lot’s 39,000 sf (3,600 m2) of permeable pavers, including roof drainage to the paver surface and subsurface. A geotechnical engineer using ICPI guidelines designed for anticipated vehicular traffic.

The PICP is set back from the Whole Foods Market store by an asphalt drive lane. Landscape beds with native plants separate 16 PICP parking areas. Ward says one lesson learned was the amount of labor associated with compaction needed along the perimeter of each stand-alone paver bed. “While the current design is aesthetically pleasing, another option would be to decrease all of that perimeter work by keeping the same total area of pavers but limiting the number of [stand-alone] areas.”

The design used tan-colored pavers measuring 5.5 x 11 x 4 in. (14 x 28 x 100 mm) thick, machine installed in a herringbone pattern by local installer Northwest Hardscape Specialties. Six-inch (150-mm) wide flush containment curbs divided the pavers from the asphalt driving lanes. Raised curbs separate pavers from the landscaping beds.

The system is designed so that if flooded, water will flow away from the building foundations, says Ward, though the large PICP surface area combined with the subsurface containment makes this scenario highly unlikely. The design also allayed retailer concerns about shopping cart rattle, with much of the cart “roll” time being on the asphalt drive lanes, says Duggan.

Post-installation, the team excavated the paver system in the lot’s handicapped parking stalls to install concrete, per ADA requirements. Moving, stockpiling and replacing the paver system’s layers was a seamless process, Duggan says.

Award-winning design

The lot performed well in its first year, weathering an icy winter that included snowplowing, says Duggan, whose company also maintains the property.

In the end, he says SDC got more than its money’s worth from the paver system, which accounted for about six to eight percent of total construction costs and four percent of the $6 million in total project costs.

“We are really quite pleased with it,” says Duggan. “It turned out to be a competitive installation and it solved the problem we had to solve. We’ve had no issues with maintenance. It’s worked.” The Whole Foods Market store design, including the permeable lot, won the 2013 Boise Building Excellence Award in the Best Sustainable Projects category, as well as two Green Globes awards from the Green Building Initiative “demonstrating excellent progress in the reduction of environmental impacts and use of environmental efficiency practices,” according to design firm CSHQA. CSHQA was so impressed by the experience that it has since installed a similar permeable concrete paver system in its new, sustainably-designed Boise headquarters.

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Surface Facelift

When the 13-year-old asphalt parking lot at the Spinnaker Condominiums in Vero Beach, FL, needed replacement, the homeowners association considered three options: repave with asphalt, go with poured concrete or install interlocking concrete pavers.

The decision was unanimous: concrete pavers.

The deciding factors? Life cycle, cost and appearance, says Steve Smith, president of the homeowners association and a full-time resident at the 59-unit Spinnaker, located about 140 miles up the coast from Miami.

The asphalt would likely require replacement in another 13 years, compared to the pavers’ average 30-year life cycle; poured concrete was beyond their budget; and the pavers are aesthetically appealing, Smith says. “All eight board members also agreed on the color and pattern of the pavers, and we never agree on anything,” he says.

Click to enlarge image and view more project photos

A fortunate discovery and challenges

Smith and his board hired Gulfstream Hardscapes and Garages, LLC—an ICPI member company with an ICPI Certified Installer on staff, also headquartered in Vero Beach—to complete the project. The work to resurface the 45,000-sf (4,180-m2) lot started in late June 2013 and lasted through August, when average temperatures soared above 90 degrees with uncomfortably high humidity.

But the heat wasn’t the biggest challenge, says Paul Engel, Gulfstream’s founder. Working in such a confined space, an oddly-shaped 150-car lot, made maneuvering difficult. “Only 20 percent of the residents were living there during the project because most ‘snow birds’ travel north for the summer,” Engel says. “But we still had to constantly move cars around, and go in and out of the same tight entrance. Even delivery folks had to park outside the entrance and bring materials in by hand.”

Fortunately, laying the groundwork for installation was easier than expected. When Engel’s crew began tearing up the asphalt, they discovered that the existing base material was not only suitable, it was thicker than required. “When they built the original project back in 1979, the contractor installed well over 8 to 12 in. (200 to 300 mm) of really good base rock,” Engel says. “So at the time of our asphalt demolition, we barely scratched the old base.” Because of this solid base, Engel and his team opted for interlocking concrete pavers.

Proper drainage is critical when it comes to installing pavers in beach areas because of the high water table, the level below which the ground is completely saturated with water. Without proper drainage, soil becomes marshy and unable to support pavers. The proper soil conditions, according to Engel, are either sandy or compactable fill.

As long as the pavers rest on a well-compacted base and have proper edge restraints to prevent pavers from shifting over time, they are perfectly suited for beach communities. In fact, 75 percent of the work Gulfstream did last year came from installing pavers in and near Vero Beach, an island community through which a significant portion of the Intracoastal Waterway runs.

In total, Gulfstream installed more than 250,000 individual pavers. A white cement colored the base, in addition to light grey, tan, coral and light blue 6 x 6 in. (150 x 150 mm) and 6 x 9 in. (150 x 220 mm) pillow-top pavers placed in a T-pattern.

The decision to install the job manually was largely due to the tight workspace. The site could not accommodate a machine to lay the pavers. In addition, the homeowners wanted all of the parking stripes demarcated with different color pavers, so this made hand installation the better choice.

Paver popularity

While the construction industry in the region has suffered over much of the last decade, it has recently seen some improvement with new subdivisions and larger commercial and residential projects. Fortunately for Gulfstream, many of those jobs include interlocking concrete pavements and hardscapes, Engel says. Pavers are common in the region because they are less expensive in south Florida due to lower labor costs and competitive pricing from several nearby manufacturers.

Another reason for the popularity of concrete pavers is that the base conditions are unique to the region. “Once you dig down in most areas we hit the subgrade known as coquina, which is the same product mined out of the ground for base rock and screeding sand, as well as sand used in concrete,” Engel says. “It’s not as hard as a granite, but it compacts well and is very stable.” Pavers provide a natural look that complements the earthy tones of a beach landscape as well as local architecture, which is another reason for their popularity.

Spinnaker residents all agree that the new parking lot is clean, complements the building and its surroundings, and has increased property values.

“Everyone is thrilled with the final product,” Smith says. “It’s just beautiful.”

By

Hindsight is 40/20

First Cover

Cover 2014

 

This year, the Interlocking Concrete Pavement Institute celebrates its 20th anniversary. In our upcoming Winter 2014 issue of Interlock Design, arriving in mailboxes late February, we take a look back at the 40-year history of the segmental concrete pavement industry in North America, as well as our 20-year contribution to growing that industry.

As we enter 2014, the industry is in a great position. With today’s higher prices for conventional pavements and demand for reduced stormwater runoff, interlocking and permeable interlocking concrete pavements have found a solid niche among pavement choices.

Concrete paver manufacturing technology was initially imported from Germany to Toronto in the early 1970s and rapidly expanded across Canada and into the U.S. The industry evolved from about 40 million sf (3.7 million m2) in 1984 to over a half a billion (46.5 million m2) today.

Over that time, many milestones have been achieved, built on the hard work of early pioneers, whose torches are carried on by today’s industry leaders. Interlock Design is currently compiling and editing a comprehensive timeline of those significant historical moments that have defined the industry and ICPI.

We look forward to sharing it with you. This is an exciting year for ICPI and we have some great content planned for all of the issues to come. Thanks for your support!

By

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Important Notice: Offer good in US and Canada only. All funds are in US dollar. Your first issue will arrive on the next scheduled issue release. Issue releases are tentatively scheduled for February, May, August and November each year and are subject to change without notice. If the Post Office alerts us that your magazine is undeliverable, we have no further obligation unless we receive a corrected address within the subscription period. All active ICPI members and qualified design professionals may receive a complimentary subscription. Contact ICPI for more information.

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Green Infrastructure

David R. Smith

David R. Smith

With growing reference by designers, city officials and informed citizens, the term “green infrastructure” is rising into the national vocabulary. Infrastructure is something we experience daily, every time we walk, bike, drive or drink a glass of water. We really can’t survive without it. ‘Green infrastructure’ sometimes comes across as more tangible than ‘sustainable’ technologies. And to paraphrase Kermit the Frog, making infrastructure green isn’t easy. Fortunately, creating green infrastructure is worth the effort.

A common deployment of green infrastructure is through the use of vegetation and soil to manage rainfall where it lands, rather than stuffing it in pipes for disposal elsewhere (and to others’ chagrin). Installing green infrastructure has been the basis for resolving years of U.S. EPA litigation with some 770 cities to reduce combined storm and sanitary sewers spilling untreated filth into waterways in violation of the Clean Water Act. Beyond using vegetation, bioswales and roof gardens, permeable pavement is emerging as a very effective tool for decreasing the volume of stormwater entering combined sewer systems that overload and then bypass the local sanitary waste treatment plant.

Today, many cities are using green infrastructure programs to renovate existing urban infrastructure supporting blocks or entire neighborhoods. The best projects achieve multiple goals. These can be reached with help from permeable interlocking concrete pavement (PICP). A multiplier effect is embedded within the structure of green infrastructure. Here are some multipliers when PICP is used:

Stormwater Management – Many studies have demonstrated that PICP reduces runoff and pollutants by meeting water quality goals through volume reduction, thereby reducing damage to lakes, rivers and beaches. A key PICP use is reducing combined sewer overflows (CSO) in older urban areas and in turn meeting NPDES permit requirements including total maximum daily loads (TMDLs). Any doubts about the effectiveness of PICP in achieving these goals should diminish by reading this issue’s coverage of PICP research at the University of New Hampshire Stormwater Center.

Efficient Water Use – PICP recharges aquifers for water supplies and reduces the need for water importation that has plagued regions and states like California. At the site scale, PICP stores water for urban irrigation and vegetation around buildings while supporting shade tree watering and tree longevity.

Transportation and Safety – The texture of PICP can be used to calm traffic in residential neighborhoods, support wayfinding with colored units that mark parking areas while increasing neighborhood identity and urban design contexts. Other permeable pavements cannot do this.

Energy Efficiency – PICP has been used experimentally with horizontal ground-source heat pumps for building cooling/heating in residential and commercial structures. Light colored paving units can reduce lighting use with reflective surfaces on sidewalks, parking lots and roadways.

Recycling/Reuse – Like regular interlocking concrete pavers, permeable pavers can be reinstated after utility repairs. The newly released LEED v4 provides credits for concrete pavers specified with a minimum 10 percent recycled content, e.g., flyash, silica fume, glass, etc., and materials in the pavement sourced within a 100-mile radius of a project site.

Urban Heat Island – Light-colored concrete paving units can reduce ambient summer temperatures on streets and sidewalks through reflective pavers on roadways. White titanium dioxide coatings can also help reduce the impacts of ozone and photochemical smog.

Education – Signs at PICP projects can educate the public on PICP design and benefits while creating new public expectations from the performance of parking lots, green alleys and streets. Infrastructure projects must now return multiple benefits to the community.

Economic Development – The scale of some infrastructure projects using PICP are such that homeowners or commercial property owners are motivated to reinvest in their properties. The signal from public sector spending on this is “we want you to stay here, invest and grow families and businesses.” Investment begets investment: This cycle maintains or creates new jobs, a centerpiece of community stability and progress.

No other piece of the infrastructure holds as much potential to contribute to green infrastructure as PICP. Fortunately, cities are recognizing this contribution at an unprecedented pace, and ICPI is pleased to respond with the technical resources needed to make each project’s design, construction and maintenance successful. Visit http://www.icpi.org/permeable. You’ll be surprised at what’s there.

By

HNA 2013 Awards

Winning Projects

 

1 Manatee Bridge

Manatee Bridge

Manatee Bridge

  • Category: Commercial/Industrial: 1,000–15,000 sf
  • Project Location: Stuart, FL
  • Area: 2,500 sf
  • Contractor: Sunshine Land Design
  • Main Product Manufacturer: Belgard
  • Project Designer: Kimley-Horn and Associates

Project Description:
The City of Stuart revitalized a waterfront dining area using designer Keith Pelan’s choice of vibrant colors and paver fan patterns that suggest ripples in the water. The contractor, Sunshine Land Design, solved many challenges, including the installation of a decorative concrete ribbon right through the middle of the paver fan pattern. Construction precautions were taken to prevent pollution of the nearby waterway.

 

2 Fish Pond & Labyrinth Combination

Fish pond

Fish Pond & Labyrinth Combination

  • Category: Commercial/Industrial: More than 15,000 sf
  • Project Location: Dubai, United Arab Emirates
  • Area: 15,000 sf
  • Contractor: DUCON Industries, FZCO Installation Division
  • Main Product Manufacturer: DUCON Industries, FZCO
  • Project Designer: DUCON Design Division

Project Description:
DUCON Industries was commissioned to install a sophisticated and complex paver fish pond next to a paver labyrinth at a private villa. The turnkey project included a pond and water feature with 900 mini-koi fish. Execution of the project required a dedicated staff with 42 years of field experience to initiate this successful design, manufacture the concrete pavers, cut them perfectly and install the project. Over 22,000 Holland cut pavers were used, requiring approximately 40,000 man-hours to install. Each unique piece allows for a multidimensional perspective of water turbulence and of the fish.

 

3 Carter Residence

Carter Residence

Carter Residence

  • Category: Residential: Less than 3,000 sf
  • Project Location: Council Bluffs, IA
  • Area: 2,200 sf
  • Contractor: Paver Designs, LLC
  • Main Product Manufacturer: Belgard
  • Project Designer: Justin Hampton

Project Description:
This project was built by Jim and Justin Hampton of Paver Designs, LLC, a father and son company with no other employees. The two-level patio/entertainment area is approximately 2,200 sf (200 m2). Pavers were placed over 1 in. (2.5 cm) of bedding sand and 9 in. (23 cm) of crushed, recycled concrete base. Belgard Dublin Cobble and Mega Arbel pavers filled the primary field. Designs were laid out on the pavers, all cut individually, then filled in with Belgard red and gold Hollandstone pavers. NuLook, a Techniseal product, was applied to the paver surface to enrich its colors. Techniseal’s HG Plus polymeric joint stabilizer was used during the final compaction. A Harmony fireplace, wood boxes, and grill island were installed in the lower patio area. The two-level backyard patio is connected by sidewalks to a nearly duplicated front courtyard.

 

4 Mahaz Project

Mahaz Project

Mahaz Project

  • Category: Residential: More than 3,000 sf
  • Project Location: Sand Point, MI
  • Area: 3,240 sf
  • Contractor: Esch Landscaping LLC
  • Main Product Manufacturer: Unilock
  • Project Designer: Matt Esch

Project Description:
This hardscape project was constructed on the beach of Lake Huron at “the top of the thumb area” in Michigan. The house and landscape began on an empty lot between two existing homes. The designer addressed elevations, proximity regulations with neighboring homes, construction deadlines and clients living in another state. The clients required an outdoor kitchen, firepit, shower area, adequate sun bathing area, shade for comfort when entertaining guests and easy access to the beach. The hardscape team successfully shared space with the home construction crews. With the project beginning in March, wind and weather caused difficult working conditions because the site faced open water.

 

5 Texas Department of Transportation Project

Texas Department of Transportation

Texas Department of Transportation

  • Category: Transportation/Municipal Street
  • Project Location: Canyon, TX
  • Area: 10,300 sf
  • Contractor: Concrete Paver Systems
  • Main Product Manufacturer: Pavestone
  • Project Designer: Pat Brinkman and Texas Department of Transportation

Project Description:
This Texas Department of Transportation Project in Randall County is unique because of its three-color blend with 3 and 6 in. (7.5 and 15 cm) Highland Stone Retaining Wall blocks plus the 8 in. (20 cm) Diamond Pro Stone Cut Retaining Wall blocks. This was the first time that all three of these blocks were used together. The pavers on the embankment create a mural of the surrounding canyon. The landscape architect, Pat Brinkman, used a variety of products to give depth and visualization to the project. The products included in the mural were 2.3 in. and 3.2 in. (6 cm and 8 cm) Holland Stone and 3.2 in. (8 cm) split face Carriage Stone. A beautiful mural results with great color, texture and depth.

 

6 Ohio Expo Center Cardinal Corridor

Ohio Expo Center

Ohio Expo Center

  • Category: Permeable: Commercial/Industrial
  • Project Location: Columbus, OH
  • Area: 25,000 sf
  • Contractor: The Decorative Paving Company
  • Main Product Manufacturer: Oberfields, LLC
  • Project Designer: Ohio Department of Natural Resources

Project Description:
Welcome to the 160th Ohio State Fair! A 300-ft (90 m) long boulevard known as the Cardinal Corridor welcomes visitors. This project began a multi-year initiative to beautify the Ohio Expo Center by transforming acres of pavement into grass and trees that provide shade and reduce stormwater runoff. Nine trees were planted in runoff-reducing cells along the center of the newly created corridor. Surrounding the cells, grass pavers with sod create green space desired by the designers. The crowning feature of the boulevard is 25,000 sf (2,300 m2) of permeable pavers. Underdrains below the paver fields connect to the cells and provide filtered water to the tree roots. The system can store approximately 20,000 gal. (75,700 L) of water, or the equivalent of a 1 in. per hour rainfall on three-quarters of an acre. The red, buff and charcoal colors create the autumn blend to compliment the Cardinal Corridor entry feature. The pavers were laid in a ninety-degree herringbone pattern to accommodate vehicular traffic. A charcoal-colored soldier course around the center grass area provides a visual frame that ties the entire space together.

 

Runners-Up


Mountain Modern

03 Mountain Modern

  • Project Location: Cedar Hills, UT
  • Area: 1,100 sf
  • Contractor: Platinum Landscape, LLC
  • Main Product Manufacturer: Belgard

Urban Masterpiece

03 Urban Masterpiece

  • Project Location: Brooklyn, NY
  • Area: 2,500 sf
  • Contractor: Platinum Site Development
  • Main Product Manufacturer: Unilock

Outdoor Patios, Bar, Grill and Firepit

03 Outdoor Patio

  • Project Location: Palos Hills, IL
  • Area: 1,500 sf
  • Contractor: Prairie Path Pavers
  • Main Product Manufacturer: Unilock

Temecula Civic Center

01 Temecula Civic Center

  • Project Location: Temecula, CA
  • Area: 11,150 sf
  • Contractor: Western Pavers, Inc.
  • Main Product Manufacturer: Acker-Stone

Huntington TrainStation Project

06 Huntington Train

    • Project Location: Huntington Station, NY
    • Area: 600 sf
    • Contractor: Deck and Patio Company
    • Main Product Manufacturer: Techo-Bloc

Dallas Area RapidTransit Orange Line

05 Dallas Area Rapid Transit Orange Line

      • Project Location: Dallas, TX
      • Area: 500,000 sf
      • Contractor: Classic Tejas Construction
      • Main Product Manufacturer: Belgard Hardscapes

Hybrid Drive

04 Hybrid Drive

        • Project Location: Williamsburg, VA
        • Area: 5,000 sf
        • Contractor: Mid Atlantic Enterprise, Inc.
        • Main Product Manufacturer: Unilock

Battle Command Training Center Test Pad

07 Battle Command Training

        • Project Location: Carson, CO
        • Area: 4,000 sf
        • Contractor: Continental Hardscape Systems, LLC
        • Main Product Manufacturer: Pavestone Company
        • Project Designer: Applied Research Associates, Inc., U.S. Army Corps of Engineers


For the full list of 2013 HNA Hardscape Project Award Winners click here.